Process  ·  six movements, about thirty hours

Log Load

A tree arrives on a log truck in the morning. A day and a half later it leaves as a strapped, wrapped, bar-coded unit of straight pine. Here is everything that happens in between.

Lines
2
Shifts
3
Scan points / log
≈ 90k
01

Merchandise

Logs are measured on the yard, bucked to the lengths that will earn the most, and sorted by diameter onto the large-log or small-log deck.

5–28 in diameters  ·  34 sort bins

16′16′12′SML
02

Debark & scan

A rotary debarker strips the bark — straight to our boiler. Then lasers map the log in 3D and the optimizer tests thousands of cutting patterns before choosing one.

≈ 4,000 solutions tested per log  ·  < 1 second

03

Primary breakdown

Chipping heads turn the outer slabs into pulp chips while the saws follow the log’s natural sweep — curve sawing that keeps the long fibres whole.

Curve sawing  ·  0.135 in kerf

04

Edge & trim

Each rough flitch is scanned again. The edger decides the widest clear board inside it; the trimmer cuts out defects and squares the ends to length.

Trim accuracy ± 1/16 in

2×6 · 12′
05

Kiln

Green lumber is stickered into stacks and rolled through continuous kilns fired by our own bark and sawdust, until the moisture meter reads nineteen or less.

≈ 24 h cycle  ·  target ≤ 19% MC

19%55%24h
06

Plane, grade, wrap

The planer surfaces all four sides. A camera grader reads every face, a certified grader confirms it, and the unit is strapped, wrapped and tagged for your yard.

Up to 2,000 ft/min through the planer

Where every log goes

Nothing leaves
as waste.

52%
28%
11%
9%

Lumber

To framers, truss plants, treaters and yards.

Pulp chips

By rail to paper and packaging mills.

Shavings & sawdust

Animal bedding, wood pellets — and our own kilns.

Bark

Fuel for the biomass boiler and landscape mulch.

See the floor
for yourself.

Customers and landowners are welcome on a guided walk of both lines — hard hats, ear plugs and coffee provided. Tours run Tuesday and Thursday mornings.

Book a mill tour